![]() ![]() Finally, the preliminary results of applying this design paradigm to a permanent mold, cast aluminum motor mount will be presented. Experimental validation of these simulation tools with controlled castings will then be discussed. ![]() This paper will first give a brief review of the physics engines used in each of the computer simulation tools. MAGMA’s product portfolio based on Autonomous Engineering leads to robust and cost effective solutions in component design, tooling lay-out and production. When properly utilized, this kind of system gives visibility to casting manufacturing, performance, and inspectability issues during the earliest stages of product definition. MAGMASOFT ® - SIMULATION AND VIRTUAL OPTIMIZATION OF CASTING PROCESSES MAGMA stands for robust and innovative casting solutions as well as a strong partnership with the metal casting industry. The likelihood that the predicted array of defects will lead to a failure is determined by a fatigue crack growth simulation. The probability of detection of these defects is investigated with a radiographie inspection simulation tool (XRSIM). In a concurrent environment, foundry process simulation is used to predict an array of porosity related defects in the subject casting. The paradigm is based on the simultaneous integration of design for casting, design for fatigue performance and design for inspection. Recent developments in a NIST sponsored program on Design, Non-Destructive Evaluation and the Manufacturing Sciences (being conducted at Iowa State and Northwestern Universities) have led to the realization of a new paradigm for the design of safety critical components made by metal casting.
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